Cold Bend – Bend at ambient temperature using mechanical force
✅ Faster, no heat distortion
⚠ Risk: Wall thinning & ovality if radius is tight
Hot Bend – Heat tube (induction/furnace) before bending
✅ Lower stress, more uniform thickness, ideal for tight radius & hard materials
⚠ Requires temperature control, PWHT, oxidation protection
📐 Rule of Thumb
• Cold Bend: R/D ≥ 1.3
• Hot Bend: R/D < 1.3, thick wall, low ductility, alloy steels
📏 Extrados Thickness Check (UTM)
1️⃣ Reference Thickness
• Measure straight tube wall (before bending) → baseline tthckness of straight tube.
2️⃣ Measurement Points
• Readings at Apex (180°), ±30°, ±60°, ±90°
• Record extrados (12 o’clock) thickness
• Optional: check intrados (6 o’clock) & neutral sides (3 & 9 o’clock)
3️⃣ Acceptance Criteria
• Wall ≥ design minimum thickness
• Ovality ≤ 10%
🔎 At Agon Pacific, every bend is controlled by ASME & OEM tolerances for ovality, wall thinning, and hardness. With UTM verification, we ensure bending precision and reliable service life.
✅ Precision bending = Longer service life
Another job well done!
At AGON PACIFIC, we deliver high-quality, prefabricated water wall panels as spare parts – ensuring faster installation and superior accuracy compared to assembling tube-by-tube at site.
💡 Why choose panelized water wall parts?
✔️ Factory-controlled welding and quality assurance
✔️ Precise dimensions and tighter tolerances
✔️ Reduced installation time and site labor
✔️ Improved long-term reliability
Proud to support our clients with precision-crafted boiler pressure parts.
Agon Pacific successfully carried out a complete cleaning and inspection program for furnace and boiler systems — including hand-cleaning of grate zones, clinker removal, UT thickness testing, NDT inspection, and TEKE Cleaning of boiler heat transfer surfaces (Superheater, Economizer, Evaporator, Wall Tube).
✅ Performed to OEM standards
✅ Refractory check and repair with ExDura
✅ Manhole & nozzle inspection for steam drum and deaerator
✅ Quick-response team during plant startup
Boost boiler performance and reliability.
Trust Agon Pacific for expert inspection, TEKE cleaning, and shutdown maintenance.
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